To this are added, collectors and froth stabilizers. Because of this additional step and its overall low efficiency, the blast furnace lost its importance. Cuprous sulphide and ferrous sulphide are further oxidized into their oxides. For the love of physics walter lewin may 16, 2011 duration. Beneficiation by froth flotation of ore to give copper concentrate. The principal ore of copper is copper pyrite and copper is extracted from this ore. These produce many millions of tonnes of copper ore per year. Pdf a simple, clean and efficient onepot process is offered as an alternative to the conventional. Copper is found in natural ore deposits around the world. The ore being sulphide ore is concentrated by froth floatation process. Assay of copper concentrate ore and corresponding electrodeposited copper. Pdf crud formation and its control in solvent extraction. Hydrazones are prepared by bubbling chlorine in chicken dung leached solution.
Extraction of copper from copper pyrite grade 12 science. This study reports on a viable wet method for extraction of copper from their respective ores, using hydrazones prepared in situ from chicken. In the extraction of copper from its sulphide ore, the. The method used to extract copper from its ores depends on the nature of the ore. Copper extraction refers to the methods used to obtain copper from its ores. Pdf in many countries, there occur large deposits of copper with no locally established copper based. The conversion of copper consists of a series of physical and electrochemical. Pdf solvent extraction and its applications on ore.
Extraction methods the extraction method used depends upon the metals position in the. Copper, silver and gold are valuable metals prized for their. In general, the more reactive the metal, the harder it is to extract it from its ore. Sulphide ores such as chalcopyrite are converted to copper by a different method from silicate, carbonate or sulphate ores. Copper extraction by wet chemical method sciencedirect. The finely crushed ore is concentrated by froth extraction of copper important ores of copper copper pyrite or chalcopyrite cufes 2. Pdf clean and efficient extraction of copper ions and deposition. The most common types of ore, copper oxide and copper sulfide, undergo two different processes, hydrometallurgy and pyrometallurgy, respectively, due to the different. Copper is mainly extracted from the sulphide ore cu 2 s by the selfreduction process. In the extraction of copper from its sulphide ore, the metal finally obtained by the reduction of cuprous oxide with. An ore is a rock that contains enough of a metal or a metal compound to make extracting the metal worthwhile. Pdf copper extraction by wet chemical method researchgate.
Extraction of copper mining, concentration, smelting. The concentration of ore is required and it is done by the froth flotation method. All commercial solvent extraction plants suffer from crud, which mainly caused by solids. The conversion of copper consists of a series of physical and electrochemical processes. The percentage of copper in the actual ore is too low for direct extraction of copper to be viable. This page explains the production route taken from extraction of ore containing rock to a final product that is the highestpurity commercial metal in existence and used in a wide variety of applications essential to modern living. Generally the various processes are carried out at different plant sites. Chalcopyrite also known as copper pyrites and similar sulfide ores are the commonest ores of. The ore obtained from mines are broken down into small piece by jaw crusher and then pulverized. The ore is crushed into a fine powder and a suspension is created in water.
The oxidized ores, consisting of the silicates, carbonates and sulfates, are treated by several methods, all involving some form of leaching of the crushed ore with sulfuric acid to produce impure solutions of copper sulfate. Ores containing 4% or more copper are treated by smelting process. The crud can influence phase continuity, emulsion stability, aqueous solution and air distribution. Copper processing is a complicated process that begins with mining of the ore less than 1% copper and ends with sheets of 99.
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